June 21st, 2010
About a week ago I mixed up some glaze from a pre-mixed powder. The powder was Pam’s Blue by Coyote and it was my first attempt at mixing any kind of glaze outside of the Huntington Clay House. I got to purchase some new tools and I did some research and even talked to a few people on Clayart. In the end it wasn’t too hard.

nice respirator
I talked my wife into helping and she had a lot of fun…. She took a couple pictures so I could share my experience. The first thing you want to remember is: Safety First! I got to wear a new respirator so I didn’t breathe too much of the dust when I was dumping the powder into the water. It’s a good look!

mixing glaze
My wife mixed the water while I slowly dumped the powder . It got pretty thick, even when I used all the water that the directions called for. I was supposed to use 1 gallon and 1 pint but added a lot more by the end of the process. I used my cordless drill and a 1 gallon paint mixer to mix the powder into the water. Even after mixing it with the drill mixer for a while it was still pretty lumpy.

glaze sieve
I put it through an 80 mesh sieve three times. After letting it sit overnight I mixed it up again with the drill mixer and it was ready to be applied to some bisque ware. I even checked the specific gravity or “density” with a hydrometer.
I’ll have a full post on the items that I pulled out of the kiln. The Pam’s Blue that I mixed from powder actually looks different than the pre-mixed pints I’ve used. Check later to see how!
April 8th, 2010
I love Spring Break! I recently did some internet shopping at Clay-King.com and Axner.com. Both are good places to get ceramic and pottery supplies.

coyote and amaco glazes
Clay King was having a pretty good sale on glazes. I ordered a few of my favorites (Coyote: Red Gold and Leopard Shino) and a few new colors to test (Coyote: Espresso Bean and Saturated Iron and Amaco: Frosted Turquoise and Iron Lustre). I also ordered 10 lbs. of Pam’s Blue dry powder (by Coyote). Finally! As soon as I mix up the Pam’s Blue I will be able to dip and pour instead of brushing glaze onto every… single… piece… This should drastically reduce the amount of time it takes to glaze a load of bisque ware. I guess at first there will be a lot of blue mugs and bowls but if everything goes smoothly I hope to order some more glazes in dry powder form and mix up some large quantities.

hydrometer, sieve, glaze chemicals, kiln posts
Speaking of mixing glazes… I needed a few more items to get the job done. Axner had some pretty good prices on most of the stuff I needed so I ordered a hydrometer, sieve, kiln posts, and some other dry chemicals. I hope to mix some of my own glazes in the future so I’m starting a small collection of dry chemicals.
In other not-very-exciting news I installed a more permanent light above my wheel and made a small shelf behind the wheel where I can put freshly thrown pots to dry.
In the somewhat-exciting department I have a few mugs and bowls drying on the shelf. I just threw a few more before track practice today which need handles but I’ll try to put up some pictures before the bisque fire. I’m trying a different kind of clay so I’m anxious to see how it fires.
August 5th, 2009
I love summer break! One small project that I finished recently was to make some drying boards for my clay studio. I only have about 6 bats so I often need to remove a thrown pot from the bat so I can use the bat to throw something else. Usually I just set the freshly thrown vessels on my wedging table but then I always need to move them somewhere else before they have begun drying. Sometimes this is a pain in the rear because I’ll smash or drop the very soft pots. So now I can take my new pots directly from the wheel and onto the drying boards and they will be much easier to move around if needed.
I bought a sheet of 2′x4′ plywood from Lowes for about $6. Then I cut off a 18″ x 24″ piece to use for things like platters or slab work. Then I divided the rest into 12″ or 6″ squares. I decided to go with the deluxe model so I got out my router and gave at least one side of each board an angle so it will be easier to pick up when it’s piled with clay items.

Ceramics drying boards

easy lift drying board
July 23rd, 2009

Recent pottery drying on the shelf
As you can tell by the picture, I’ve been pretty busy in the clay studio lately. The past couple weeks I’ve been cranking out some wheel thrown items when I haven’t been in class or on the computer. I worked on a bunch of different mug forms for a week or two and recently I’ve made some large bowls and jugs/vases. I really wanted to try some different handle ideas because I feel like handles have been the most neglected part of my arsenal. I felt I never really mastered pulling handles so I rarely enjoyed or even used the skill. While I was making all the mugs I decided it was a good time to, in the words of Nike, “just do it.” After pulling handles for most of the mugs I can tell that I have improved dramatically. Sometimes I even enjoy it.
On a somewhat related note I added two more shelves to the drying shelves that I already had. Now I can cram almost twice as much stuff onto the shelves to dry.
My brother and his wife came down a little while ago to hang out with us before they leave. (At the beginning of August they’ll be in a little place called… China!) My brother was nice enough to put in another light and switch down in the basement and he replaced my kiln outlet in the garage which overheated the last time I fired. Sometime this week I hope to start loading the kiln for a bisque fire.
July 21st, 2009
It works! In my last post I described how I made a version of the SuperChuck. A couple days ago I got to try it for the first time. I threw a nice vase form and it turned out to be the perfect candidate to trim in the chuck. The black shelf liner material I used provided enough grip and I trimmed the bottom of the vase in no time. You can see an “in progress” shot and then a picture of the finished pot next to the chuck.
I only wish that I would have made the chuck a little taller because the other vase/bottle that I threw had a neck that was a little long for the chuck. I got around it by wadding up some of the extra shelf liner to make the chuck thinner in the middle so the shoulder of the pot would have a place to rest.
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Using the super chuck
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The finished pot with chuck
June 19th, 2009
A while ago I got an email from one of the ceramics newsletters that I’ve subscribed to and it had a video of the “Superchuck”. In a nutshell, the device is attached to the wheel and used to trim the bottom of vessels with narrow openings or delicate rims (which would prevent them from setting upside down on the wheel). It looked pretty convenient and not terribly hard to make so I decided to give it a try. That was a few months ago…. I would like to think that the slow process was more about taking my time and getting it just right but that wasn’t the case at all. The process could have been shortened quite drastically but work and graduate classes and track season got in the way a bit.
I threw the main form a few months ago and maybe a month ago I glued that to a spare bat with Liquid Nails. Then a few weeks ago I started testing some material to glue to the chuck to prevent the pots from slipping as they rotate. The video suggests neoprene but I would have had to order it online and I didn’t want to invest too much in case I never use this thing more than once. I finally decided to try “Shelf Liner” material. Yeah, the stuff you line shelves with… It was pretty cheap and it seemed to have the attributes that I was looking for. I measured it out and cut it and then glued it to the chuck with Krazy glue. It seems to be on there pretty tight. And the material seems to offer pretty good grip. As soon as I throw something decent, I’ll trim it with this “Superchuck” and see if mine works as well as the one in the video. I’ll even try to remember to post my results here.
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My version of the Superchuck
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The superchuck (pot trimming device)
June 19th, 2009

New posters and pictures for the clay studio
I recently noticed how uninspiring my clay studio was and decided to spruce it up a little. I found a few old posters I’ve had since college and found some pictures of pottery that I like (mostly on the internet). I slapped them up on my walls and all of a sudden I feel much more inspired! Maybe this summer I’ll get some interesting quotes printed off and taped to the wall. In the picture you can see the wall by my wheel. I also put a few pictures on the opposite wall and on the door. I’ve still got a lot of empty space so if you have something interesting I could hang up, send it my way.
April 12th, 2009
Over the past few weeks I’ve been working on improving my clay studio here and there. I put in a few more shelves and cleaned the whole thing not too long ago. Below you should be able to see a few pictures of the new set up. I rearranged the glazing area and added a shelf near the wheel. I’m also trying to get some things together to hang on the walls for information and inspiration purposes.
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view from above the sink
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the newly arranged glaze area
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new shelf by the clay wheel
I built the shelf by the wheel out of some spare wood that I had. Some shelves were on sale at Menards so I bought some and set them up in the corner of the glazing area. I also switched around the long skinny table and the tall metal shelf along the wall under the window.
If I can squeeze it in sometime I’ll try to post some pictures from the egg hunt at Crossroads or tell about a painting I finished, what I’ve been doing on the internet, or some of the other things that have been happening.